Hydrogen-Powered Chevrolet Colorado ZH2 Makes Show Debut at SEMA

With all the Toyota Mirais, Honda Claritys, and Hyundai Tucson FCEVs probing the market for longer-range zero-emissions production cars in California these days, you might be surprised to learn that GM is celebrating the 50th anniversary of the hydrogen-fuel-cell-powered 1966 GM Electrovan, which represented the first known application of a fuel cell to motivate a motor vehicle. Since then GM has accumulated 3.1 million real-world miles of testing hydrogen fuel-cell vehicles. To illustrate how far the company has progressed, Chevy is showing off a fuel-cell-powered military truck optimized for creeping quietly into hostile territory and setting up forward operating bases that require electric power and water.

Just for good measure, they made the Colorado ZH2 look SEMA cool, perched up on 37-inch tires on 17-inch beadlock wheels that afford 12 inches of ground clearance and aggressive 48-degree approach and 39-degree departure angles. The uniquely restyled front clip and rear box are mostly comprised of Kevlar-reinforced carbon fiber. The cab had to be relocated rearward 4.9 inches to accommodate those front tires. Open the clam-shell cover in back and you reveal the fuel cell unit that can export 25 kilowatts of continuous power, 50 kW of peak output. Naturally, it also produces water. The crew-cab body is stock, but it’s stuffed full of four Recaro seats with a harness-belt bar behind the front seats.

Chevrolet Colorado ZH2 hydrogen fuel cell prototype hatch Chevrolet Colorado ZH2 hydrogen fuel cell prototype rear view Chevrolet Colorado ZH2 hydrogen fuel cell prototype Chevrolet Colorado ZH2 hydrogen fuel cell prototype badge 2

Under the hood lies a transversely mounted 94-kW fuel cell powering a 177-hp, 236-lb-ft electric motor that sends power through a transfer case to front and rear axles with electric-locking differentials. This setup is good for a top speed just over 60 mph with a range of 140 miles on 4.2 kilograms (9.3 pounds) of hydrogen that is stored in three cylindrical tanks in the front of the bed area. (During this time it also produces roughly 2 gallons of water per hour.) Refilling the tanks from a high-pressure source takes just 3-5 minutes. Need hydrogen in the field? The vehicle can electrolyze water (though obviously the truck needs another electricity source for the electrolyzer—Chevy has yet to invent perpetual motion). Chevrolet has copyright-protected the name “Hydrotec” (and designed a logo for it!) to cover hydrogen powertrain developments like Ecotec gets applied to efficient gas powertrains, which could be used on vehicles, or on products like the auxiliary power unit currently being pitched to airplane manufacturers or the fuel-cell-powered underwater drone currently in military use.

Chevrolet Colorado ZH2 hydrogen fuel cell prototype front three quarter 2

Other benefits of this drivetrain include its ultra-low heat signature (the cooling stack is relocated to the rear of the vehicle) when compared with an internal combustion engine, and its very low noise production (though whether it’s low enough to qualify for “silent watch” duty has yet to be determined). Next year the Colorado ZH2 will head out on a test-drive tour of all the major branches of our military, and then it will go to the army’s Tank Automotive Research, Development and Engineering Center (TARDEC) for further testing.

The vehicle was built on a slightly stretched stock Colorado frame in just 10 months, with final assembly assistance from Chevy’s Corvette Racing team partners Pratt & Miller. Hey Chevrolet, if the ZH2’s rigorous testing schedule permits a detour for hack journo drives, consider our hands raised!

Below is a chart comparing a few of the ZH2’s specs with a 2016 Colorado Z71 Trail Boss Duramax diesel.

 

2016 Chevrolet Colorado Z71 Duramax Diesel (Trail Boss) Colorado ZH2 Concept
POWERTRAIN/CHASSIS
DRIVETRAIN LAYOUT Front-engine, 4WD Front-engine, 4WD
ENGINE TYPE Turbodiesel I-4, iron block/alum head Electric
POWER (SAE NET) 181 hp 177 hp
TORQUE (SAE NET) 369 lb-ft 236 lb-ft
REDLINE N/A rpm
WEIGHT TO POWER 27.2 lb/hp 34.2 lb/hp
TRANSMISSION 6-speed automatic 1-speed automatic
AXLE/FINAL-DRIVE RATIO 3.42:1/2.29:1 6.00:1/NA
WHEELS 8.0 x 17-in, cast aluminum 10.0 x 17-in, cast alum beadlock
TIRES 265/65R17 112S M+S Goodyear Wrangler DuraTrac 37×12.5R17 LT 116L C BFGoodrich Krawler T/A KX
DIMENSIONS
WHEELBASE 128.3 in 133.5 in
TRACK, F/R 62.4/62.4 in 67.4/67.4 in
LENGTH x WIDTH x HEIGHT 212.7 x 74.3 x 70.6 in 210.5 x 80.3 x 79.8 in
TURNING CIRCLE 41.3 ft 50.0 ft
CURB WEIGHT 4,922 lb 6,050 lb
SEATING CAPACITY 5 4
PAYLOAD CAPACITY 1,278 lb 1,300 lb
GVWR 6,200 lb 7,350 lb
FUEL CAPACITY 21.0 gal 9.3 lb H2 (4.2 gasoline gallons equivalent)
RECOMMENDED FUEL Diesel Hydrogen
Chevrolet Colorado ZH2 hydrogen fuel cell prototype badge 3 Chevrolet Colorado ZH2 hydrogen fuel cell prototype badge Chevrolet Colorado ZH2 hydrogen fuel cell prototype interior Chevrolet Colorado ZH2 hydrogen fuel cell prototype interior rear seats Chevrolet Colorado ZH2 hydrogen fuel cell prototype interior rear seats 2 Chevrolet Colorado ZH2 concept side profile Chevrolet Colorado ZH2 concept top view Chevrolet Colorado ZH2 concept rear three quarter Chevrolet Colorado ZH2 concept rims Chevrolet Colorado ZH2 concept front view Chevrolet Colorado ZH2 concept front three quarter Chevrolet Colorado ZH2 concept motor Chevrolet Colorado ZH2 concept integrated tow hooks Chevrolet Colorado ZH2 concept electric power takeoff unit Chevrolet Colorado ZH2 concept dashboard Chevrolet Colorado ZH2 concept cabin Chevrolet Colorado ZH2 concept cab lights Chevrolet Colorado ZH2 concept badge

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